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Compressed Air Leak Cost Calculator

Compressed air leaks silently drain your budget. The U.S. Department of Energy estimates that leaks waste 20–30% of a typical compressor's output. Use this free calculator to estimate the annual dollar cost of leaks in your system — then see exactly how much you'd save by fixing them.

Common Scenarios
Your System Settings
US avg ≈ $0.12/kWh — check your utility bill
Single shift ≈ 2,500 · Two shifts ≈ 5,000 · 24/7 ≈ 8,760
DOE benchmark: 0.20 kW/CFM (5 CFM per kW)
Your Leaks
Leak SizeQtyCFM Lost$/YearRemove

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Annual Leak Cost

Add at least one leak to see results.

Add leaks above to see the formula breakdown.

Frequently Asked Questions

This calculator provides estimates for guidance only. Leak rates are based on the U.S. Department of Energy orifice discharge table (sharp-edged, ×0.61 coefficient). Actual costs depend on system condition, ambient temperature, and compressor type. Always confirm with a professional compressed air audit.

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